Applications

Sheet Metal Processing

CNC laser cutting has the advantages of high precision, high speed, especially flexible processing (no need to open the mold), etc. It has become the direction of sheet metal processing technology development, and has a great tendency to replace CNC punching and shearing equipment.
Sheet metal is a comprehensive cold processing process for thin metal plates (usually below 6mm), including shearing, punching/cutting/composite, folding, welding, riveting, splicing, forming (such as car body), etc. Its distinctive feature is that the thickness of the same part is consistent. Common sheet metal processing includes stainless steel, carbon steel, aluminum plate, brass and other metal materials.
With the advancement of technology, the application range of stainless steel, carbon steel, aluminum plate and other metals has become more and more extensive, the complexity of the processing process has increased, and higher requirements for processing accuracy have been put forward. The traditional processing technology of stainless steel, carbon steel and aluminum sheet can not meet the growing market demand in terms of processing efficiency or processing effect.
At this stage, the problems in the sheet metal industry are
The traditional processing method of sheet metal workshop is to use the process flow of shearing, punching and bending. Among them, the punching and cutting process flow requires a large number of dies.
In terms of time, the die processing requires a certain design and manufacturing cycle, and the products have a certain trial period, which delays a lot of time.
Economically, equipped with a large number of molds, the cost of the product is correspondingly increased, resulting in a waste of costs.
Compared with the traditional method, laser cutting machine has the advantages of high precision, high speed, flexible processing, etc., in the processing of stainless steel, carbon steel, aluminum plate and other metal materials, the advantages are obvious. Among them, stainless steel laser cutting and carbon steel laser cutting is the most widely used, there is a trend to replace the CNC punching and shearing equipment. At present, the market has 10,000 watt laser cutting machine used in industrial production, with the laser cutting machine power to enhance the efficiency of laser cutting stainless steel, carbon steel has increased exponentially.
Traditional sheet metal cutting equipment and process flow
 The conventional sheet metal processing process is: shear - punch - bending - welding process or flame plasma cutting - bending - welding process. It has obvious shortage in front of orders of many varieties, small lots, customization, high quality and short delivery time:
● (CNC/brick tower) punching machines have limitations for cutting steel plates with thickness above 1.5mm and have poor surface quality, high cost, noise and are not conducive to environmental protection.
● High pressure water cutting processing is slow, causing serious pollution and high consumption cost.
New sheet metal cutting equipment and process flow - laser cutting
Laser cutting is a revolution in sheet metal processing and is the "processing center" in sheet metal processing. Laser cutting process has the advantages of flexibility and high flexibility. In view of the problems of traditional sheet metal cutting at this stage, the demand for laser cutting is also increasing.
The advantages of the new sheet metal cutting process are.
● narrow cutting slit, good cutting quality, high automation, easy operation, low labor intensity and no pollution.
● Low production cost and good economic efficiency.
Big Cluster Laser has been working deeply in the field of metal laser cutting machine for many years, and has launched a variety of cost-effective and high-performance CNC laser cutting machines, which are favored by various processing workshops in the processing of stainless steel, carbon steel, aluminum plates and other metal materials all year round, and become a strong guarantee for business orders from sheet metal processing centers.
Customer benefits
● Fast speed, which can greatly improve production efficiency and reduce product production cycle.
● Narrow cutting seam, good cutting quality, good material adaptability and improved product quality.
● High degree of automation, easy to operate and reduce the labor intensity of workers.
● Non-pollution, no pollution in the process, no harm to human body.
● No "tool" wear, which improves the material utilization rate and reduces the customer's cost of use.
● High reliability and stability to meet the needs of industrial mass production processing
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